Scratchbuilding the Mark IX Hawk from Space:1999
| Back to INDEX | By David Sisson |
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The Hawk made its
one and only appearance in the Space:1999 episode 'War
Games', where a formation of three managed to destroy
quite a few Eagles and much of Moonbase Alpha before our
hero realized that it was all a dream! In these pre-Star
Wars days this episode was a special effects extravaganza
that certainly made an impact on myself and many other
kids. While I tend to spend
most of my model making time producing replicas of the
many principle vehicles from all the various Gerry
Anderson TV shows and films, I do occasionally tackle a
guest craft and I did have a go at building this one back
in the late eighties. At the time I thought it was
reasonably good but it wasn't really because I fell into
the trap of thinking it was just made of a
few Airfix kits. After that failure I wasn't too keen to have another go because this model isn't actually one of my favourites, but I was given the rather impressive big original studio model by its owner who asked me to build him a copy before it was sold on. With the Hawk model set to disappear from the country it seemed like a good idea to build a copy for myself while I had the chance. The Hawk was designed by Special Effects Supervisor Brian Johnson and then built by Martin Bower, who not only had to build one high quality 31" hero model but a half scale version as well. In order to build the highly detailed models in such a short time frame Martin resorted to kit-bashing and as a result a great deal of the Hawk is made up of model kit parts. |
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The first task was
to try and identify as many kit parts as possible and
then try to find them. Airfix
Harrier 1:24
scale |
Unfortunately you need multiples of some of these kits, which obviously made my job a lot worse as I was building two Hawks. In the end I got all the kits except for the Matilda making this an expensive build. |
The first problem was that I needed four Airfix Saturn 1b's and these rare out-of-production kits fetch big money on ebay. Luckily a friend, Tony Groves, had an old kit that he had built about 30 years ago and he kindly donated its remains towards this project. I decided then to glue the two hull halves together, make moulds and then cast up copies in car filler and fibreglass. |
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The castings were cleaned up and superglued to a central box-shaped Plasticard core. More plastic sheeting was then used to apply surface detailing. Here 1/2 inch plastic strips are glued to the angled sides with the top ones being with covered with a series of 10mm x 16mm rectangles. |
Having the original model on my workbench for a month meant that a great deal of the initial work could be carried out without the usual time consuming process of drawing plans or doing hundreds of calculations based on photographs. Progress was obviously very much faster than normal. Right: I used 1/8th plastic tubing for the connecting frame detail. |
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I believe that I've heard that the side boosters were made by rolling and gluing plastic sheeting around cardboard kitchen roll tubes. I'm not sure if that's true but the dimensions actually matched my kitchen rolls and the original model certainly uses the rolled plastic sheet technique; which gives a different look to using perfectly round plastic tubes. |
A steel tube was
inserted down the centre of the model to help strengthen
the rear engine assembly and provide a locating point in
case I decided to fix the finished model to a display
stand or to a support pole for taking photographs.
Slightly pointless so far as the model hangs on fishing
line and can usually just be laid onto black velvet for
taking pictures. |
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Although a lot of
the model is quite a straightforward build of kit parts
and plastic sheeting there are, as normal, a few problem
areas including the nosecone and engine nozzles. |
Getting this part
wrong would ruin the look of the model but there was no
easy way of taking a mould off the original model. In the
end I managed to take two plaster moulds off either side
of the detailed rear piece of the engine bell. From these
I generated copies of both sides and assembled them on a
plastic base correcting any faults and filling holes
where the parts joined. The kit part was then glued to
this, its open end blanked off with plastic, and then a
rubber mould was taken; To help the rubber retain its
correct shape plaster of Paris was poured over the mould
to create a support jacket. The other nozzles were slightly easier to do as I managed to pull rubber moulds off the original model. |
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The small vertical
nozzles are actually plastic vents from a 1970's
mattress, while the side boosters appear to be made from
a plastic cap off a household item as there are four
locking bulges on the inner edge. |
Building a Hawk nosecone from scratch would have been a long process so again I decided to try and take moulds from the original. Obviously I didn't want to damage the delicate model so I carefully covered the nosecone in a layer of Kitchen (tin) foil, then covered that in a backing layer of plaster of Paris. |
From these crude
moulds I generated almost solid copies in car filler
which I could then sand down to match the originals
shape, thus creating a set of master patterns. As you can
see from this picture the nosecone is not very
symmetrical. |
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Left: Fibreglass
nosecones were now cast up from plaster moulds. The
window areas were drilled out and the inset shapes
created with 2mm Plasticard and filler. |
The nosecone halves were superglued together then attached to the main body with screws and filler. On the original model there is a visible join line on either side disguised with a series of small plastic pieces. I decided to make the join a little less obvious and so it is mostly just a weathered line on my replicas. |
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Whilst I had access
to the original model I had traced a number of the panels
outlines onto paper. These could now be cut out and used
as templates to cut new Plasticard panels. |
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The lower half did
need to be heat-formed. Here the outline of the shape is
cut from a piece of MDF board and a sheet of Plasticard
is simply attached with masking tape. A paint-stripping
heatgun is then used to warm the area of the plastic
exposed by the hole and when the plastic begins to sag it
is forced over the master pattern. The small wooden box
beneath is attached to a vacuum cleaner hose and air is
sucked through a series of small holes, drilled into the
top of the box, helping to pull the plastic into shape. |
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The last tricky bit
to make was the end caps for the two side boosters. Here
I constructed a master from sheet plastic and cast up
copies from a car filler/resin mix. In this picture I'm also casting up some copies of the small engine bell halves that go around the central area of the model. |
The spine is only dressing on the Hawk and is just glued into place. I used two 3/16ths inch diameter Brass pipes with 1/8th inch cross beams. |
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The Solar panel was just made from layers of Plasticard. Apparently the original was a footpad from another model, which explains why it has so much detail on the underneath. |
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The big issue when
it comes to the Hawk is its colour scheme and I wasn't
sure which one I was going to use until the very end of
the build. As you may know (or possibly not) the Hawk was
originally delivered to the studio and filmed in a basic
white finish with black window surrounds. As this was
considered to be too 'Eagle-like' it was quickly given
new orange highlights and white window surrounds.
Sometime after filming the window surrounds were then
given a new black finish, making it the Hawks 3rd colour
scheme, and it has remained that way for the last 30+
years. |
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Basic paint finish
consisted of matt white motorcar spray acrylic primer and
hand-painted Humbrol No18 gloss orange, with a final coat
of clear matt varnish. Weathering included rubbing over the orange paint with fine wet & dry paper to give it a nice scuffed look. |
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The windows are just
made from yellow tinted clear plastic sheeting. I never
considered adding pilots or any type of cockpit detail as
my aim was simply to build a copy of the original studio
model. (Also my
take on the episode is that as the Hawks were only
illusions they wouldn't actually contain pilots.) |
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The front weapon pods are mostly made of Airfix Harrier parts, the ribbed section however is just a section of tubing from a wedding cake stand. The pieces don't fit properly and have to be split on the sides facing the hull, small 5mm wide pieces of plastic cover the gaps. As I'm so use to the present day grubbier appearance of the original model I dirtied down my copy far more than it appeared in the series; although the weathered look didn't seem to work on the window surrounds so I've left them pristine! |
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